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Ultrasonic Spraying Process For Automotive Protective Hard Coating

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Ultrasonic Spraying Process For Automotive Protective Hard Coating

Brand Name : FUNSONIC

Model Number : FS650X

Certification : CE

Place of Origin : CHINA

MOQ : 1 UNIT

Price : Negotation

Payment Terms : T/T, Western Union

Supply Ability : 1000 unit per month

Packaging Details : Packed by Wooden Case

Production Name : Production Ultrasonic Spraying System

Frequency : 20-200khz for selection

Max Power : 100w

Continuous Spraying Volume Max : 20-1200ml/h/pcs,Scalable

Effective Spraying Width : 2-260mm/pcs,Scalable

Spray Uniformity : <5%

Solution Viscosity : ≤50cps

Input Voltage : 220V±10%/50-60Hz

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Ultrasonic Spraying Process For Automotive Protective Hard Coating

Description:

Ultrasonic spraying process for automotive protective hard coatings is an advanced coating technology mainly used to enhance the durability and scratch resistance of vehicle surfaces. The paint is atomized into fine spray particles by ultrasonic vibration, and then the particles are evenly covered on the surface of the car by the guiding gas, so as to improve the adhesion and uniformity of the coating.
In the application of ultrasonic spraying for automotive protective hard coatings, commonly used coatings include polyurethane, epoxy resin, and other high-performance materials, which can effectively enhance the wear resistance, chemical resistance, and UV resistance of the coating.

Parameters:

Product Type

Ultrasonic Precision Spray Coating Machine Laboratory desktop Type

FS310

Intelligent Ultrasonic Precision Coating Machine desktop Type

FS620

Benchtop Ultrasonic Spray Coating Machine

FS650

Spray Nozzle Operating Frequency 20-200KHz 20-200KHz (Normally use 60100110120K) 20-200KHz (Normally use 60100K)
Nozzle Power 1-15W 1-15W 1-15W
Continuous Spraying Volume Max 0.01-50ml/min 0.01-50ml/min Determine based on the type and quantity of nozzles configured (Max 5 Nozzles)
Effective Spraying Width 2-100mm 2-100mm Determine based on the type and quantity of nozzles configured
Spray Uniformity ≥95% ≥95% ≥95%
Solution Conversion Rate ≥95% ≥95% ≥95%
Dry Film Thickness 20nm-100μm 20nm-100μm 20nm-100μm
Solution Viscosity ≤30cps ≤30cps ≤30cps
Temperature Range 1-60℃ 1-60℃ 1-60℃
Atomized Particles (Median Value) 10-45μm (distilled water), determined by the frequency of the nozzle 10-45μm (distilled water), determined by the frequency of the nozzle 10-45μm (distilled water), determined by the frequency of the nozzle
Diversion Pressure Max ≤0.10MPA ≤0.15MPA ≤0.15MPA
Input Voltage 220V±10%/50-60Hz 220V±10%/50-60Hz 220V±10%/50-60Hz
Exercise Mode X+Y two axis fully automatic, Z-axis manual adjustment XYZ three-axis, independently programmable A spraying control system independently developed by FUNSONIC based on the Windows system, with PLC control, 15.6-inch full-color touch screen, XYZ three-axis imported servo motor, R-axis start rotation, and fully enclosed precision screw module
Control Mode Micro computer card, 7-inch touch screen+buttons FUNSONIC spraying control system, PLC control, 13.3-inch full-color touch screen PLC control, operation control system developed based on Windows system, supporting remote operation, upgrading, etc
Control Content Ultrasonic spraying, liquid supply, heating, ultrasonic dispersion and other systems Ultrasonic spraying, liquid supply, heating, ultrasonic dispersion and other systems The touch screen integrates ultrasonic nozzle, liquid supply, heating, adsorption, ultrasonic dispersion and other controls, and also has system monitoring, alarm and other functions
Liquid Supply Method Precision injection pump Precision injection pump Precision injection pump
Ultrasonic Dispersion System (Optional) 50ml, 40K, biological grade sampler 20ml or 50ml, 40K, biological grade sampler 20ml or 50ml, 40K, biological grade sampler

Process Steps :

1. Surface preparation: Clean and polish the surface of the car to remove dirt and oxide layers, ensuring the adhesion of the coating.
2. Spray equipment settings: Adjust the frequency and spray pressure of the ultrasonic spray equipment to adapt to different types of coatings and surface conditions.
3. Spraying process: The coating is uniformly sprayed through an ultrasonic nozzle, usually requiring multiple layers of spraying to achieve the desired thickness and effect.
4. Curing and drying: After the coating is sprayed, it needs to be cured, which can be accelerated by natural drying or heating.

Ultrasonic Spraying Process For Automotive Protective Hard Coating

Ultrasonic Spraying Process For Automotive Protective Hard CoatingUltrasonic Spraying Process For Automotive Protective Hard Coating


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